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Products

SUR-450X

Automatic cutting machine

 

              

 

 

 


 

Introduction

 

  This operation manual provides users with the necessary information machine operation steps for the SUR-450X automatic cable cutter.

 

Manufacturer's statement: As the product may be updated, the SUR-450X automatic cable cutting machine series product manual, the listed products may be different from the actual product, please prevail in kind. The company reserves the right not to notify the customer to modify the specification first. If you encounter any actual problems that cannot be solved according to the instructions, please contact our after-sales service personnel.

Chapter one   

1.1Safe Use

   1. Do not subject the cable cutter to improper vibration and unnecessary impact.

     2, do not touch the operation button or switch with wet hands

     3, should ensure that the cable power supply uses the correct voltage and frequency

     4, do not touch the rotating parts during use

   5. When disassembling the cable shaft or other components, be sure to cut off the power supply.

1.2Preparation

     1Carefully check that the parts of the machine are complete and in good condition. Assemble the cable cutter according to the following picture        

1.3Connection

 

   1Connect  220VAC/50-60Hz

   2Connect Pressure  4-6KG

   3Adjust the cable pressure to 4KG

1.4Cable placement

   1n the function interface, click the cable loading interface, press the “manual pressure Iline” to lift the pressure roller, pass the cable through the cable guide hole, then wind the upper and lower buffer wheel clockwise, and the last turn from the lower tension wheel in the counterclockwise direction. Wind around the upper tension pulley and feed the cable under the working shaft of the cable cutter main unit. Highlighting about 10CM in the cable box.

 

Chapter Two

 

2.1Structure and application


                          

Application                                             
1.Specificationφ0.9—φ4.0 single and double cable
2.Cutting lengthsingle time 0.3-200m
3.Precision100m 3‰
4.Max Length200m
5.Diameter of the cable pulley:360mm

6.Cable diameter:80mm-140mm

7.The total weight of the pressure cable42Kg


Chapter Three  Operation

 3.1Power

1. After the power supply is connected and the optical cable is placed correctly (see 1.4), the machine automatically enters the automatic detection and detection state. After 10 seconds, the self-test is completed, and the selected language will automatically enter the operation interface as shown following:

 

3.2Number of cables, length setting

1.Through the operation interface of the above figure, click to enter the system interface to set the parameters of the length and quantity of the cable cutting machine in the automatic state. After the parameters are set, you can click the start button to start the cable cutting.              

 2.Through the operation interface of the above figure, click the function interface to enter the function interface shown in the figure below.

 

 

 

 

Note

  1Manual interface pointer for manual cable cutting of cables with a small number of lengths and different lengths

  2The delay interface refers to the time when the cable cutting device is cut after each knife is cut.

  3Cable installation interface see 1.4

  4Speed interface refers to cable entry speed; it is recommended to adjust the speed to 80%  

  5Receipt/intermediate stop refers to the need to use the intermediate stop when cutting the length of the pigtail or  when the intermediate count is needed for the pigtail.

  6Length correction corrects for cable length

3.3Speed adjustment of the cable tray

1.According to the required speed, adjust the scale indicated by the knob, and then press the start button, the cable cutter will enter the running state; at this time, the cable pulley rotates to receive the cable. If the speed of the cable tray is too fast or too slow, please adjust The two governors in the figure below are used to synchronize the cable collection.

A Take-up speed adjustment                             B Take-up speed adjustment


Extended function: When a single disk operation is required, when the single disk operation is required, the A disk or the B disk can be turned off. When using the single disk operation, the single disk interval needs to be setted.


Chapter 4   Cable maintenance and maintenance  

In order to keep the cable cutter in normal working condition, the following maintenance procedures should be carried out after each use of the machine.   

1. After each cable is completed, or if you want to stop the cable for a period of time, all the cables on the
machine should be thoroughly cleaned

2. If the machine will not be used for a long time, the total power of the cable cutter should be turned off, the air source should be cut off, and the relevant parts should be covered with protective oil.


Chapter 5 Troubles

Fault

Cause

Solution

Cutting Machine cannot work

 power connected

Connect the power

 length  set to 0

Reset

 Length is not confirmed

Confirmed length

 Fuse good ?

Replace or install insurance

Cable is not cut  

 Check if there is no air source

Reconnect the air supply

 Check if the regulator is open

Reopen the pressure regulator

 Check if the air pressure is too low

Readjust the air pressure

 Check if the cutter is not open

Reopen the cutter

 Cable does not align the cutter face

Realign the cable

The cable tray did not work as programmed

 Is the cable receiving power connected?

Reconnect the power supply

 Is the cable of the cable tray connected correctly?

Reconnect the cable tray cable

 Is the positioner not turned on?

Open the positioner

 

 

On the cable machine

Cable will drop the cable shaft

 Whether the air source of the cable machine is connected

Reconnect the closing gas source

 Is the data cable of the cable machine properly connected

Reconnect the cable tray cable

 Is the cable shaft not placed?

Reposition the cable shaft

 Is the cable shaft heavier than 30kg?

Re-insert the cable shaft within 30kg

 

Chapter 6 Appendix

Parameter

Size:  Host: 590mm*390mm*240mm(L*W*H)  

          Cabinet: 900mm*400mm*650mm(L*W*H)

          Cable machine: 700mm*400mm*750mm(L*W*H)

       Working temperature:  0℃~40℃

       Humidity: 15% ~ 85%

       Power:  220~230VAC    50Hz/60 Hz

    Gas source:  4—6 kg

        Power: Cutting Machine 80w+ Cable Machine 370w

           Storage conditions: -10℃~50℃

           Humidity: 15%~85%

           Vibration: 1.0g 5~100Hz   45min

           Impact: 5cm 


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